Concrete bricks
|
Clay bricks
|
Concrete bricks are far simpler to manufacture: Suitable sands,
stone and cement are proportionately mixed together with water, vibrated in a
press, allowed to cure for about 14 – 28 days and are then ready for use.
Total process time 15 to 30 days. Energy costs are quite low and there is
minimal pollution. Concrete brick are formed in a mold and then allowed to cure
(preferably for about 28 days).
|
Clay bricks are made in a process that starts with a suitable
blend of clays that have to be mined, aged, then milled/mixed to even
consistency. The clay is then extruded through a special press and sliced to
size. These unburnt bricks are dried out before being placed in a kiln that
is heated to between 700c and 1100c. Thereafter, when the firing is complete,
the bricks need to be cooled and classified as to color and strength. The
process is very energy intensive, generates large amounts of carbon dioxide,
is quite difficult to control and takes up to 3 months to complete. If that
was not all, the set-up cost of a reasonable factory is about 10 times that
of concrete for the same output.
|
Concrete brick are mainly
used for walkways, patios and fill-ins on concrete walls. Clay brick are used
for building veneers, patios, walkways, retaining walls and more.
|
Clay brick have lower
water absorption rates, higher strength (up to 5,000psi vs 1,200-1,800psi),
have higher heat resistance, weather better, and hold their color better
|
Concrete bricks on the
other hand tend to shrink about the same amount (partly curing and partly
drying out) usually in the first 6 months after construction. So concrete
masonry walls need contraction joints.
|
Clay bricks tend to
expand after manufacture in the first few years of their life – about 3mm to
5mm over 10 meters of wall length. So expansion joints need to be provided.
|
Concrete bricks accept
paint relatively well.
|
Clay bricks often exude
metallic salts in their early years which cause paint to peel off.
|
Thursday, 1 March 2012
Difference between clay bricks and concrete bricks
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